ELGOGLIDE plain bushes, maintenance‑free
Features
Maintenance-free ELGOGLIDE plain bushes ZGB are radial dry plain bearings and comprise a cylindrical steel backing with a sliding layer made from ELGOGLIDE. The steel backing protects the plain bush against damage during handling and mounting.
The plain bushes are available for shaft diameters from 30 mm to 200 mm. They have low friction and good damping behaviour. The dimensions conform to DIN ISO 4379, diameter series 2 and 3.
The plain bushes are very easy to mount. They are pressed into the housing bore and require no further axial location.
Area of application
ELGOGLIDE plain bushes can support higher forces than conventional plain bushes and can therefore be used to replace steel, bronze and plastic bearings.
Since they can support very high radial forces with a uniform load direction as well as high static loads, they are particularly suitable for high alternating loads and swivel motion. They allow some axial motion.
Maintenance-free plain bearing material
The material for the support body is steel and the outside diameter is precision machined.
The sliding layer comprises a 0,5 mm thick layer of ELGOGLIDE, is embedded in synthetic resin and attached by a high strength bond to the support body, ➤ Figure.
The flow behaviour of the sliding layer is, in conjunction with the support body, almost negligible even under very high load. The adhesive bond is resistant to moisture and swelling.
ELGOGLIDE, maintenance-free plain bearing material






ELGOGLIDE designs
For differing requirements, the following are available:
- ELGOGLIDE
the standard material for very high dynamic contact pressures from 25 N/mm2 to 300 N/mm2 and a long operating life - ELGOGLIDE-W11
the material for dynamic contact pressures from 1 N/mm2 to 150 N/mm2 and with low coefficients of friction even at low contact pressures. - The operating limits of the plain bearing materials must be observed.
Resistance of the plain bearing material
The maintenance-free plain bearing material ELGOGLIDE is intended for dry running.
Application in damp environments
For applications involving contact with water, plain bushes with a corrosion-resistant steel support body must be used, suffix W1. Wear of the sliding layer is considerably increased by the flushing effect. The operating life is sufficient in applications with low frequency of motion.
ACHTUNG
The design of the plain bush and its suitability should be agreed in consultation with Schaeffler.
Technical data for ELGOGLIDE
Maintenance-free ELGOGLIDE plain bushes have the following mechanical and physical characteristics, see table.
Characteristics of ELGOGLIDE plain bushes
Characteristic | Load | ||
---|---|---|---|
Maximum pv value | pv | 7 N/mm2 · m/s | |
Permissible specific | Static** | pmax | 300 N/mm2 |
Rotary, oscillating | 300 N/mm2 | ||
Permissible sliding velocity | v | 0,3 m/s | |
Permissible operating temperature | ϑ | –50 °C to +150 °C | |
Coefficient of friction | μ | 0,02 to 0,2 |
**The static load carrying capacity of ELGOGLIDE plain bushes is determined by the steel support body. Plain bushes with a static load carrying capacity of up to 500 N/mm2 can be achieved by agreement through the use of a higher strength material for the steel support body.
Sealing
Standard plain bushes without a suffix are not sealed. These can, however, be combined with separate external seals in order to prevent the ingress of contamination and moisture.
Plain bushes ZGB are available by agreement with integrated seals 2RS on both sides or integrated seals RS on one side.
ACHTUNG
In the design of the sealing arrangement, it must be borne in mind that the bearing clearance will increase due to wear of the sliding layer.
Lubrication
During the running-in phase, PTFE particles are transferred from the sliding layer to the mating surface. As a result, the small roughness features of the shaft surface are filled in. It is only once this tribologically smooth surface is produced in conjunction with the detached PTFE particles that the bearings can achieve a long operating life.
ACHTUNG
Maintenance-free ELGOGLIDE plain bushes do not have relubrication facilities and must not be lubricated.
Any lubrication of maintenance-free ELGOGLIDE plain bushes after dry running-in will impair the smoothing effect necessary and will considerably reduce the operating life of the bearings.
Operating temperature
Maintenance-free ELGOGLIDE plain bushes ZGB are suitable for temperatures from –50 °C to +150 °C.
The sealed plain bushes ZGB..-2RS have a restricted temperature range from –30 °C to +100 °C.
ACHTUNG
If the temperature exceeds the stated values, there will be a considerable reduction in the operating life.
Suffixes
Suffixes for available designs: see table.
Available designs
Suffix | Description | Design |
---|---|---|
W1 | Support body made from corrosion-resistant steel | Special design, available by agreement only |
W11 | For low contact pressures | |
2RS | Standard lip seals on both sides | |
RS | Standard lip seals on one side |
Design and safety guidelines
In addition to the design and safety guidelines described here, the following guidelines in the Technical principles must also be observed:
- operating clearance of ELGOGLIDE plain bushes
- design of bearing arrangements
- recommended mounting tolerances
- misalignment of plain bushes
- pressing in of bushes.
ACHTUNG
Plain bushes should not be used for movement involving spatial motion. Any skewing of the shaft will reduce the operating life.
Friction
The friction behaviour changes during the operating life. Bearings that have been well run in give the lowest coefficients of friction. During the running-in and failure phases, the values are in some cases significantly higher than those of bearings after running-in.
The characteristic coefficients of friction, calculation of the bearing frictional torque and the typical wear characteristics are given in the chapter Technical principles.
Dimensioning and rating life
The dimensioning of plain bushes is summarised in the chapter Technical principles.
Depending on whether the bearing is subjected to dynamic or static load, the following must be checked:
- static load safety factor S0
- maximum permissible specific bearing load p
- maximum permissible sliding velocity v
- maximum specific frictional energy pv.
ACHTUNG
The rating life can be calculated if the range of validity is observed.